🗊Презентация Dataflow bending programs

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Слайд 1





Dataflow bending programs
Thomas Schrooten
KUKA Automatisering + Robots N.V.
2010-01-11 (replaces none)
Описание слайда:
Dataflow bending programs Thomas Schrooten KUKA Automatisering + Robots N.V. 2010-01-11 (replaces none)

Слайд 2





Dataflow overview
Описание слайда:
Dataflow overview

Слайд 3





Inputs
Inputs
SAT part model
Material database
Press brake tools
Cell information
Robot grippers / Regrip station
Outputs
Flat pattern drawing
Press brake NC program
Preformatted file for BendTech PC
Описание слайда:
Inputs Inputs SAT part model Material database Press brake tools Cell information Robot grippers / Regrip station Outputs Flat pattern drawing Press brake NC program Preformatted file for BendTech PC

Слайд 4





SAT part model: *.sat
SAT part model: *.sat
3D model of part in bent shape
File format: SAT 6.0 or less
Описание слайда:
SAT part model: *.sat SAT part model: *.sat 3D model of part in bent shape File format: SAT 6.0 or less

Слайд 5





Material database
Material database
For non standard materials, samples for every occuring thickness of the material must be shipped to LVD for testing. This material will then be added to the CADMAN database
Press brake tools / cell information
These will be preconfigured in CADMAN-R
Robot grippers / Regrip station
KUKA designs the robot grippers / regrip station and also configures them for use in CADMAN-R
Описание слайда:
Material database Material database For non standard materials, samples for every occuring thickness of the material must be shipped to LVD for testing. This material will then be added to the CADMAN database Press brake tools / cell information These will be preconfigured in CADMAN-R Robot grippers / Regrip station KUKA designs the robot grippers / regrip station and also configures them for use in CADMAN-R

Слайд 6





Flat pattern drawing: *.dxf
Flat pattern drawing: *.dxf
Taking into account the material behaviour (material database) and the used press brake tools (die and punch), the bend allowance is calculated and a flat pattern drawing is generated.
This flat pattern (*.dxf file format) must be sent to the plasma or laser cutter or the punch. The dimensions of the bent end product will only be correct if this drawing is used for cutting the flate plate material.
Описание слайда:
Flat pattern drawing: *.dxf Flat pattern drawing: *.dxf Taking into account the material behaviour (material database) and the used press brake tools (die and punch), the bend allowance is calculated and a flat pattern drawing is generated. This flat pattern (*.dxf file format) must be sent to the plasma or laser cutter or the punch. The dimensions of the bent end product will only be correct if this drawing is used for cutting the flate plate material.

Слайд 7





Press NC program: *.prj
Press NC program: *.prj
The press NC program will be exported in the *.prj format. This has the following advantages:
Software version independant
Press brake tools information is included
Robot program can be associated with press brake program
Описание слайда:
Press NC program: *.prj Press NC program: *.prj The press NC program will be exported in the *.prj format. This has the following advantages: Software version independant Press brake tools information is included Robot program can be associated with press brake program

Слайд 8





Preformatted file for BendTech PC: *.fxm
Preformatted file for BendTech PC: *.fxm
This file contains bending information that is relevant for the robot program
Part geometry
Bending sequences
Press brake settings
Grasp position for robot gripper
…
This file’s only purpose is to link the programming press brake made in CADMAN to the robot programming in KUKA.Sim/BendTech PC
Описание слайда:
Preformatted file for BendTech PC: *.fxm Preformatted file for BendTech PC: *.fxm This file contains bending information that is relevant for the robot program Part geometry Bending sequences Press brake settings Grasp position for robot gripper … This file’s only purpose is to link the programming press brake made in CADMAN to the robot programming in KUKA.Sim/BendTech PC

Слайд 9





Inputs
Inputs
*.Fxm file from CADMAN
Complete cell layout (KUKA.Sim)
Outputs
Robot program (*.src, *.dat)
BendTech PC offline job for reloading simulation (*.xml)
Описание слайда:
Inputs Inputs *.Fxm file from CADMAN Complete cell layout (KUKA.Sim) Outputs Robot program (*.src, *.dat) BendTech PC offline job for reloading simulation (*.xml)

Слайд 10





The complete cell layout in KUKA.Sim is modelled by KUKA. This layouts contains all functional components and possible obstacles:
The complete cell layout in KUKA.Sim is modelled by KUKA. This layouts contains all functional components and possible obstacles:
Robot
Press brake
Input units
Output units
Regrip station
Thickness measurement
Fences, operator podests and other
  obstacles
Описание слайда:
The complete cell layout in KUKA.Sim is modelled by KUKA. This layouts contains all functional components and possible obstacles: The complete cell layout in KUKA.Sim is modelled by KUKA. This layouts contains all functional components and possible obstacles: Robot Press brake Input units Output units Regrip station Thickness measurement Fences, operator podests and other obstacles

Слайд 11





Fxm file from CADMAN
Fxm file from CADMAN
Part geometry
Press brake program
Grasp frames
Used gripper geometry
Functional program elements
Описание слайда:
Fxm file from CADMAN Fxm file from CADMAN Part geometry Press brake program Grasp frames Used gripper geometry Functional program elements

Слайд 12





Robot program
Robot program
Collision free
With stacking patterns
Reachable
…
Описание слайда:
Robot program Robot program Collision free With stacking patterns Reachable …

Слайд 13





The robot program can be associated with the press brake NC (*.prj)
The robot program can be associated with the press brake NC (*.prj)
Advantage: After the online programming all code for one part is compressed in one *.prj file. When loading this file on the press brake, the press uses the press brake NC and automatically sends the robot program to the robot
Описание слайда:
The robot program can be associated with the press brake NC (*.prj) The robot program can be associated with the press brake NC (*.prj) Advantage: After the online programming all code for one part is compressed in one *.prj file. When loading this file on the press brake, the press uses the press brake NC and automatically sends the robot program to the robot



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