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Power Wave® S350 CE & STT Module Service Training

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S350CE

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S350CE

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S350CE

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S350CE 3 phase only Replace line cord when operating over 450 VAC

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S350CE

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S350CE

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S350CE Software Location Control Board Hardware Operates with K2921-1 STT Module Use PF-25M’s, PF-10M’s LF-45 for feeders

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S350CE 3 phase only Replace line cord when operating over 450 VAC If S350CE detects single phase Error 54 will Flash

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Buck/Boost Theory of Operation

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PFC Control Board (G5915 series) Pause between sounds/flashes indicating a specific digit: 0.5 seconds

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PFC Control Board (G5915 series)

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PFC CONTROL BOARD Use DVM Diode check function from 8J42 to 1J42

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Detects thermal trips that may occur on the first stage heatsink (single thermostat located on the primary module) Detects thermal trips that may occur on the first stage heatsink (single thermostat located on the primary module)

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Primary Thermal Protection Location: SMT Part, First and Second Stage Module (M21214-10)

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Relay and DC Link Capacitor 3-phase input rectifier converts AC line voltage to DC Perform diode tests between line input (B30, B31, B32) and rectifier outputs (B10, B13) 100 ohm resistor provides precharge path for DC Link Capacitor. Relay closes after precharge is complete. Measure resistance from B12 to B10 with machine turned off. 100 ohms expected OPEN indicates resistor failure SHORT indicates fused relay contacts

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Power Conversion Assembly

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Converts rectified 400 Volts dc input to an unregulated 100 Volts dc output Converts rectified 400 Volts dc input to an unregulated 100 Volts dc output Topology consists of a full bridge inverter followed by a center tap rectifier Full bridge switches at 60 Khz with a 150 ns dead time Open-loop control is used and the 100 Volts dc output is unregulated Interacts directly with Input Control Board Power Board provides primary side current feedback for inverter protection

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Planar Transformer

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Multi-Phase Chopper

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Multi-Phase Chopper

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Thermal Protection

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Current Transducer (S18504-6) Verify 30 VDC present at supply leads Check the feedback with a Constant Current Output into a load (Mode 200). Calibration tab in the “Lincoln Diagnostic Utility” Verify Transducer Vfb verses actual Output Current per chart

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STT Module Service Training

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STT Module

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STT Status PC Board (S28250/G3884 series) Identifies STT Module to ArcLink Network Receives Switch PCB Status and Thermal information Communicates Errors to Power Source via ArcLink Drives Fan Fan driven via Power Source Control Board command Controls external Status LED

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STT Status PC Board (S28250/G3884 series)

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STT Status PC Board (S28250/G3884 series) No LED Check LED placement and connections Verify 40 Vdc input (J81-4 to J81-3) Fast blinking Green LED – Mapping Error Verify continuity of ArcLink cable (pins “A” and “B”) Verify ArcLink Pigtail to Status PCB Pin “A” to J81-1 Pin “B” to J81-2 Red and Green Blinking LED Read and interpret Error Code Power Wave Manager Diagnostic Tab

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STT Status PC Board (S28250/G3884 series)

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STT Status PC Board (S28250/G3884 series) Thermostat Input Best Measured across the Thermostat Closed < 1VDC Open > 10VDC Switch PCB Status Input Best Measured at STT Switch PC Board (J2-5 to J2-1) Closed < 1VDC Open > 10VDC Fan Output Open Collector style (J88-5) Supplied from STT Switch PCB (J1-6)

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STT Switch PC Board (G6768 series) Interrupts Power Source Output Current Includes integral snubber diodes and capacitors Resistor bank located off Board Includes on board Protection Circuitry Intelligent Gate Drive Minimum ON time = 223µsec Maximum OFF time 1.5 seconds Under Voltage Lockout (ERROR 99) Over Voltage Protection Turns Switch ON if Snubber voltage exceeds 500V Reverse Polarity Protection (ERROR 99) Only when connected through Status PCB (ArcLink)