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Preparation of wires and connectors for installation.
The first technological operation performed when connecting wires in any way is the preparation of wires and connectors. Before installing the connector, the necessary materials and tools should be prepared, namely: steel brushes, steel card brushes, pliers, a three-sided file, a hacksaw or cable hook, binding wire, ZES lubricant or technical petroleum jelly, gasoline and clean rags or rags. The operational reliability of the connection depends to a very large extent on how carefully the necessary processing and cleaning of the connected ends of the wires and the contact surfaces of the connector are made. The connectors should be cleaned of dirt and grease, their inner surface should be cleaned with a cloth dipped in gasoline, and then lubricated with ZES grease or technical petroleum jelly. After lubrication, the inner surface of the connector is treated with a steel brush to shine to remove the oxide layer, then wipe with a clean, dry cloth and again smeared with a thin layer of lubricant. The ends of the wires to be connected must be mounted so that they can be inserted freely into the connector. Then the ends of the wires are cleaned of dirt with a rag dipped in gasoline, lubricated with ZES grease or technical petroleum jelly, cleaned with a wire brush to shine, wiped with a dry, clean cloth and still smeared with a thin layer of grease. This concludes the preparation for connecting the ends of the wires and the connector. It should be noted that ZES grease protects the compound against corrosion for a very long time, since it has a dropping point above 105 ° C and very weak oxidation, while the protective effect of technical petroleum jelly is limited to a few hours or days depending on the time of year and the temperature of the compound.
The above procedure for processing wires and connectors must be strictly followed, especially for aluminum connectors and aluminum and steel-aluminum wires, since an aluminum oxide film imperceptible to the eye has a very high electrical resistance and its presence in the connection can make it difficult to obtain the desired electrical characteristics of the contact. The process of oxidation of aluminum in the air proceeds very quickly, so the stripping of connectors and wires is carried out under a layer of lubricant to obtain luster on their surfaces.
Not only external but also internal layers of aluminum wires are cleared of the oxide film, although they do not directly come into contact with the metal of the connector, but when crimped, crimped or twisted, they are connected with a large number of contact points. Preparation of wires and connectors for installation should be done immediately before performing work on the connection.